Quicker than quick charge: extending EV range instantly with battery switch
It’s no big secret that electric vehicles (EVs) have been haunted by the “range problem” for over a century. Answers have eluded the central question of how an EV can be made as convenient as its gasoline-powered counterpart given that batteries take a long time to recharge when they run out of juice.
Now, with nearly every major automaker committing to produce EVs in the next several years, we see the industry proposing various solutions to overcome the range problem: designing the car around a large battery giving 200+ miles of range and costing $25,000 or more, claims of 5 minute “fast charge,” relying on “quick charge” stations taking at least 30 minutes to charge (at 2C charge rates), or battery switch to extend EV range instantly (under 5 minutes).
With the premise of trying to get into mass-market, widespread adoption, high price points of colossal batteries (even with government incentives) will be a nonstarter to consumers. 5 minute fast charge is not even feasible: aside from reducing the battery life quickly with high heat evolution, it will have an adverse impact on the grid if it were mass deployed (e.g., charging a 25 kWh battery in 5 minutes would require over 300 kW power; to put this in perspective, two cars fast charging at the same time would be equal to the power feed of an average office building).
Ruling out large batteries and fast charge, this post will look at quick charge vs. battery swap from several perspectives: cost, flexibility, and technology.
Cost
Although the price of EV batteries is dropping, industry-published reports quote battery prices in the range of $500-$600/kWh at high volume production (or $12,500 – $15,000 for a 25 kWh battery pack that would propel a standard sedan EV about 100 miles per charge). EV batteries will inevitably degrade, but specific treatment of EV batteries can affect how slow or fast they degrade. One key consideration is temperature: extreme charge/discharge conditions result in batteries heating up and increasing the rate of degradation. Depending on battery chemistry, frequent use of quick charge could reduce the lifespan of a battery substantially. And who ultimately bears the cost of battery degradation? The EV owner.
As opposed to a fixed battery in a car, batteries that are exchanged at Better Place switch stations are charged in a well-managed and temperature-controlled environment, ensuring optimal conditions that prolong their life. After all, in the Better Place model, our company owns the batteries and has a strong incentive to optimize the quality and lifespan of all batteries in our network.
Flexibility
My benchmark for convenience is the amount of time it takes to refuel a car: about 5 minutes. While a 5 minute “fast charge” is not feasible for reasons mentioned above, the industry talks about the term “quick charge” as a connection that refills a battery to 80% capacity in 30 minutes. Taking six times as long as refueling with gas, the term “quick charge” quickly loses its luster. To be clear, there is a time and place for quick charge, but that cannot be the broadly adopted solution for convenient range extension.
By contrast, battery switch delivers an “instant charge” – a 100% fully charged battery in less time than it takes to fill up a gas tank. I imagine a scenario in which an EV driver is plugged into a quick charge station for half an hour while watching five or six people achieve instant charge at a battery switch station across the street. Quick? Not quite.
Technology
With today’s technology, batteries have limited range; the industry talks about batteries with about 100 miles of range with reasonable size/weight dimensions (i.e., 200-300 kg). I often get asked the question about a “magic battery” that could serve as an EV game changer – perhaps one with highly improved energy density that could be fully recharged in several minutes with no effect on degradation rates. There are indeed several disruptive technologies in the pipeline, but they are a long way off. When they do arrive, Better Place will be the first to look at how to integrate them into operations to give subscribers access to the most advanced battery technology.
With the gradual expected increase in energy capacity of lithium ion batteries over the next few years, “quick charge” will gradually become ”slow charge” for increasingly advanced packs (e.g., those with higher energy density), while battery switch technology will continue to improve in speed. Relative to a 100-mile pack, a 300-mile pack will take three times as long to charge, or about 1.5 hours at the “quick charge” rates. In contrast, battery switch will be measured in seconds.
With a fixed-battery EV, you also likely pay upfront for the cost of an expensive battery that will inevitably degrade and adversely affect the residual value of the vehicle, and your best option for extending range on a long-distance trip is waiting for 30 minutes every 80 miles.
The concept of battery switch addresses each of these problems. Battery switch stations deliver instant range extension on long-distance trips, and new battery technologies can be integrated into EVs with switchable batteries. Since drivers don’t have to own the batteries, they don’t worry about high upfront cost, degradation or residual value.
Overcoming the range problem is a nontrivial endeavor, but with unprecedented collaboration across the automotive, battery, software and information technology industries, the answer is elusive no more.

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